KCPerformance BV - De Dijk 6 - 5268KA Helvoirt - Netherlands
Monday till Friday: 8:00-18:00 - Saturday 10:00-16:00
info@kcperformance.eu +31 13 30 30 000

Saab 9-5 Estate 1.9 TiD (ID-EN-113)

Engine

Z19DTH

Chassis

  • Front Triangle Bushing Whiteline
  • Front (rear) Triangle Bushing Whiteline
  • Steering ball joints replaced inside and outside
  • Front ball joints
  • Swaybar front bushings Powerflex
  • Swaybar links front
  • KCPerformance Wiechers front strut brace
  • Rear Powerflex polyurethane rubber mount
  • Whiteline swaybar rear

Shocks

  • Bilstein B8 Shock absorbers 30mm lowering
  • KCPerformance Saab 9-5 Estate 30mm lowering
  • Topbearings front

Engine modifications

  • Removed diesel particle filter
  • Removed swirl valves
  • Removed throttle body hardware

Software

  • Disabled EGR
  • KCPerformance Stage 2 custom chiptune for automatic transmission - approximately 200hp
  • Removed throttle body software

Wheels

  • Nokian 225/45/17XL 94Y

Maintenance

  • Timing belt kit including swirlvalve delete
  • Replaced drive belt
  • Replaced pulleys and waterpump
  • Renewed oil
  • Interior filter including ventilation system cleaner
  • Air filter
  • Fuel filter
  • Bake lines steel
  • Brake disks
  • Brake pads
  • Brake calipers and disks 308mm
  • PDC sensor
  • Citylight
  • Automatic transmission fluid
  • Glowplugs
  • Starter
  • Windscreen wipers

Remarks

This lovely Saab 9-5 Estate came to us for a spa treatment. We composed a list of upgrades and maintenance jobs. Watch out! Don't show this project to your own car, he will be green with envy!

We started with the engine. He received a timing service and while we were at it, we removed the swirl valves. We also replaced the drive belt. All the pulleys and the water pump were replaced while doing this service. The throttle body hardware and software was also removed. During this software modification we also disabled the EGR and raised the performance with a KCPerformance stage 2 chiptune custom made for cars with an automatic transmission. The diesel particle filter was also removed, hardware and software.

The engine received a large service, we changed the engine- and transmission oil including the interior filter (including ventilation system cleaner) , air filter, fuel filter, oil filter, glow plugs and starter.

Then we moved on to the brakes. The front received an upgrade brake set with new calipers and disks with 308mm diameter. The pads were also replaced on all 4 corners. The brake lines were in need for replacement so we replaced them by steel brake lines. To strengthen the power of the brakes, the tires were also replaced by new Nokian tires.

If you thought that we were done, then hold on to your chair. We also gave the chassis a large overhaul. We replaced the shock absorbers and springs with a combination of Bilstein B8 shocks and KCPerformance springs to result in a comfortable and sportive suspension with a lowering of 30mm. We also replaced the top bearings. The front trailing arms received new Whiteline bushings on the front and rear. The balljoints ans steering joints were also replaced. The rubber bushings on the sway bars front and rear were replaced with Powerflex polyurethane bushings. The front end links were also replaced. The rear sway bar was thanked for his service and replaced by a Whiteline part. To complete the suspension upgrades we fitted a KCPerformance Wiechers strut brace, this isn't only a beautiful piece but it's also functional!

To dot the i's, we replaced the windscreen wipers. We also installed new PDC sensors and city lights.

The car was now picture perfect and the client could pick up his beautiful 9-5 1.9 TiD. It was a real pleasure for us to give this car this spa treatment, resulting in such a great car with an enthusiastic owner! Projects like this make every car guys heart beat faster, right?

KCPerformance project: Saab 9-5 Estate 1.9 TiD, photo 1 KCPerformance project: Saab 9-5 Estate 1.9 TiD, photo 2 KCPerformance project: Saab 9-5 Estate 1.9 TiD, photo 3
saab-9-5-1-9-tid-estate-01.jpgsaab-9-5-1-9-tid-estate-02.jpgsaab-9-5-1-9-tid-estate-03.jpgsaab-9-5-1-9-tid-estate-04.jpgsaab-9-5-1-9-tid-estate-05.jpgsaab-9-5-1-9-tid-estate-06.jpgsaab-9-5-1-9-tid-estate-07.jpgsaab-9-5-1-9-tid-estate-08.jpgsaab-9-5-1-9-tid-estate-09.jpgsaab-9-5-1-9-tid-estate-10.jpgsaab-9-5-1-9-tid-estate-11.jpgsaab-9-5-1-9-tid-estate-12.jpgsaab-9-5-1-9-tid-estate-13.jpgsaab-9-5-1-9-tid-estate-14.jpgsaab-9-5-1-9-tid-estate-15.jpgsaab-9-5-1-9-tid-estate-16.jpgsaab-9-5-1-9-tid-estate-17.jpgsaab-9-5-1-9-tid-estate-18.jpgsaab-9-5-1-9-tid-estate-19.jpgsaab-9-5-1-9-tid-estate-20.jpg

Tuning stages, maintenance and options

DPFFrom € 369,-

  • DPF removal
    (incl. removal of filter, regeneration disabled in the ECU) From € 369,-

Stage 1From € 399,-

  • 380NM and 180BHP
    ECU Software upgrade From € 399,-
  • Combined with DPF removal
    (incl. removal of filter, regeneration disabled in the ECU) € 669,-

Stage 2From € 749,-

  • 400NM and 200BHP
    ECU Software upgrade From € 749,-
  • DPF removal
    (incl. removal of filter, regeneration disabled in the ECU)

Stage 3+From € 2.028,-

  • 430NM and 220BHP
    Summer Deal 2017 From € 2.028,-
  • Stage 1 Turbo
    52mm Billet €875.00
  • Labor turbo instalment €278.00
  • Oil/Filter €100.00
  • Pre-cat delete €175.00
  • 220bhp-450nm
    ECU Software upgrade €400.00
  • DPF/EGR extra €200.00

Stage 4+From € 2.228,-

  • 450NM and 235BHP
    Summer Deal 2017 From € 2.228,-
  • Stage 2 Turbo
    56mm Billet €975.00
  • Labor turbo instalment €278.00
  • Oil/Filter €100.00
  • Pre-cat delete €175.00
  • 230bhp-490nm
    ECU Software upgrade €500.00
  • DPF/EGR extra €200.00

  • OEM & Replacement parts
  • Swirl valve removal
    (Dis-)assembly of the commonrail-pump, includes assembly € 599,-
  • Distributieriem-kit
    Belt, tensioner and pulley, waterpump, coolant and assembly € 649,-
  • Distribution-kit 1
    Belt, tensioner and pulley, swirl valves removal, waterpump, coolant and assembly € 999,-
  • Distribution-kit 2
    Belt, tensioner and pulley, multi-belt and pulley, swirl valves removal, waterpump, coolant and assembly € 1.149,-

Options

  • Improvements
  • DPF removal (software only)
    Without other software modification € 299,-
  • EGR removal (software only)
    Without other software modification € 175,-
  • DPF removal
    Combined with other software € 149,-
  • EGR removal (software only)
    Combined with other software € 75,-

Upgrades

  • Replaces & Improves
  • Dynamo Pulley
    Free run dynamo € 99,-
  • Precat delete pipe
    "KCPerformance " € 199,-
  • KCP upgrade hybrid turbo
    Stage 1 € 999,-
  • KCP upgrade hybrid turbo
    Stage 2 € 1.199,-
  • Revised injectors
    OEM € 999,-
  • Upgrade injectors
    KCPerformance € 1.299,-
  • Air to Oil Cooler
    Includes Goodridge hoses and backplate € 999,-
  • Water/Methanol injection
    Stage 1: one nozzle and check valve € 499,-
  • Water/Methanol injection
    Stage 2: two nozzles and solenoids € 999,-
  • Start motor € 299,-

Clutch

  • OEM & Upgrades
  • OEM clutch kit
    Mounted including gear- and clutchoil € 849,-
  • OEM clutch kit
    Clutch cylinder
    Mounted including gear- and clutchoil
    € 1.049,-
  • OEM clutch kit
    OEM dual mass flywheel
    Clutch cylinder
    Mounted including gear- and clutchoil
    € 1.549,-
  • KCPerformance Stage 1 or 2
    Dual mass flywheel upgrade (engine dependent)
    Mounted including slave cylinder, gear- and clutchoil
    € 1.999,-
  • KCPerformance SMF upgrade
    (6/8 pad sinter plate or kevlar clutch)
    Single mass flywheel
    Modified clutch slave cylinder
    (engine dependent)
    € 2.299,-

The Z19DTH engine is used in these cars

Alfa Romeo 147 1.9 JTD 16V 937 Z19DTH Diesel 2003 (car-id:59)
Alfa Romeo 147 1.9 JTD 16V 937 Z19DTH Diesel 2003 (car-id:59)

Engine Family: Z19DTH 192.A.5000
From: to 2004 BHP / NM

Alfa Romeo 147 1.9 JTDm 16V 937 Z19DTH Diesel 2006 (car-id:61)
Alfa Romeo 147 1.9 JTDm 16V 937 Z19DTH Diesel 2006 (car-id:61)

Engine Family: Z19DTH 937.A.5000
From: to 2009 BHP / NM

Alfa Romeo 156 1.9 JTD 16V 932 Z19DTH Diesel 2005 (car-id:93)
Alfa Romeo 156 1.9 JTD 16V 932 Z19DTH Diesel 2005 (car-id:93)

Engine Family: Z19DTH 937.A.5000
From: to 2005 BHP / NM

Alfa Romeo 156 1.9 JTD 932 Z19DTH Diesel 2002 (car-id:90)
Alfa Romeo 156 1.9 JTD 932 Z19DTH Diesel 2002 (car-id:90)

Engine Family: Z19DTH 192.A.5000
From: to 2005 BHP / NM

Alfa Romeo 159 1.9 JTDm 16v 939AX Z19DTH Diesel 2005 (car-id:106)
Alfa Romeo 159 1.9 JTDm 16v 939AX Z19DTH Diesel 2005 (car-id:106)

Engine Family: Z19DTH 939.A.2000
From: to 2010 BHP / NM

Alfa Romeo GT 1.9 JTDm 937 Z19DTH Diesel 2003 (car-id:149)
Alfa Romeo GT 1.9 JTDm 937 Z19DTH Diesel 2003 (car-id:149)

Engine Family: Z19DTH 937.A.5000
From: to 2010 BHP / NM

Alfa Romeo GT 1.9 JTDm 937 Z19DTH Diesel 2008 (car-id:150)
Alfa Romeo GT 1.9 JTDm 937 Z19DTH Diesel 2008 (car-id:150)

Engine Family: Z19DTH 937.A.6000
From: to 2010 BHP / NM

Cadillac BLS 1.9 D Z19DTH Diesel 2006 (car-id:1292)
Cadillac BLS 1.9 D Z19DTH Diesel 2006 (car-id:1292)

Engine Family: Z19DTH
From: to 2009 BHP / NM

Fiat Bravo 1.9 16v Multijet 150 198A Z19DTH Diesel 2007 (car-id:2329)
Fiat Bravo 1.9 16v Multijet 150 198A Z19DTH Diesel 2007 (car-id:2329)

Engine Family: Z19DTH 937.A.5000
From: to 2009 BHP / NM

Fiat Stilo 1.9 JTD 140 192A Z19DTH Diesel 2004 (car-id:2633)
Fiat Stilo 1.9 JTD 140 192A Z19DTH Diesel 2004 (car-id:2633)

Engine Family: Z19DTH 192.A.5000
From: to 2005 BHP / NM

Fiat Stilo 1.9 JTD 140 192B Z19DTH Diesel 2004 (car-id:2645)
Fiat Stilo 1.9 JTD 140 192B Z19DTH Diesel 2004 (car-id:2645)

Engine Family: Z19DTH 192.A.5000
From: to 2005 BHP / NM

Fiat Stilo 1.9 JTD 150 192A Z19DTH Diesel 2005 (car-id:2634)
Fiat Stilo 1.9 JTD 150 192A Z19DTH Diesel 2005 (car-id:2634)

Engine Family: Z19DTH 937.A.5000
From: to 2007 BHP / NM

Fiat Stilo 1.9 JTD 150 192B Z19DTH Diesel 2005 (car-id:2646)
Fiat Stilo 1.9 JTD 150 192B Z19DTH Diesel 2005 (car-id:2646)

Engine Family: Z19DTH 937.A.5000
From: to 2007 BHP / NM

Fiat Stilo MW 1.9 JTD 140 192C Z19DTH Diesel 2004 (car-id:2657)
Fiat Stilo MW 1.9 JTD 140 192C Z19DTH Diesel 2004 (car-id:2657)

Engine Family: Z19DTH 192.A.5000
From: to 2005 BHP / NM

Fiat Stilo MW 1.9 JTD 150 192C Z19DTH Diesel 2005 (car-id:2658)
Fiat Stilo MW 1.9 JTD 150 192C Z19DTH Diesel 2005 (car-id:2658)

Engine Family: Z19DTH 937.A.5000
From: to 2007 BHP / NM

Opel Astra 1.9 CDTi 120pk H Z19DTH Diesel 2004 (car-id:16)
Opel Astra 1.9 CDTi 120pk H Z19DTH Diesel 2004 (car-id:16)

Engine Family: Z19DTH
From: to 2009 BHP / NM

Opel Astra 1.9 CDTi 150pk H Z19DTH Diesel 2004 (car-id:6289)
Opel Astra 1.9 CDTi 150pk H Z19DTH Diesel 2004 (car-id:6289)

Engine Family: Z19DTH
From: to 2009 BHP / NM

Opel Signum 1.9 CDTi 150pk Z19DTH Diesel 2004 (car-id:6480)
Opel Signum 1.9 CDTi 150pk Z19DTH Diesel 2004 (car-id:6480)

Engine Family: Z19DTH
From: to 2008 BHP / NM

Opel Vectra 1.9 CDTi 150pk C Z19DTH Diesel 2004 (car-id:18)
Opel Vectra 1.9 CDTi 150pk C Z19DTH Diesel 2004 (car-id:18)

Engine Family: Z19DTH
From: to 2005 BHP / NM

Opel Vectra 1.9 CDTi 150pk C Z19DTH Diesel 2005 (car-id:6537)
Opel Vectra 1.9 CDTi 150pk C Z19DTH Diesel 2005 (car-id:6537)

Engine Family: Z19DTH
From: to 2007 BHP / NM

Opel Zafira 1.9 CDTi 150pk B Z19DTH Diesel 2005 (car-id:6594)
Opel Zafira 1.9 CDTi 150pk B Z19DTH Diesel 2005 (car-id:6594)

Engine Family: Z19DTH
From: to 2008 BHP / NM

Opel Zafira 1.9 CDTI 150pk B Z19DTH Diesel 2008 (car-id:6595)
Opel Zafira 1.9 CDTI 150pk B Z19DTH Diesel 2008 (car-id:6595)

Engine Family: Z19DTH
From: to 2010 BHP / NM

Saab 9-3 1.9 TiD II Z19DTH Diesel 2004 (car-id:8781)
Saab 9-3 1.9 TiD II Z19DTH Diesel 2004 (car-id:8781)

Engine Family: Z19DTH
From: to 2007 BHP / NM

Saab 9-3 1.9 TiD II Z19DTH Diesel 2007 (car-id:24)
Saab 9-3 1.9 TiD II Z19DTH Diesel 2007 (car-id:24)

Engine Family: Z19DTH
From: to 2010 BHP / NM

Saab 9-5 1.9TID Z19DTH Diesel 2005 (car-id:8799)
Saab 9-5 1.9TID Z19DTH Diesel 2005 (car-id:8799)

Engine Family: Z19DTH
From: to 2008 BHP / NM

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