KCPerformance BV - De Dijk 6 - 5268KA Helvoirt - Netherlands info@kcperformance.eu +31 13 30 30 000
+31 13 30 30 000

by KCPerformance Opel Zafira B 1.9 CDTI Projects




  • Removed DPF

Engine modifications

  • Cleaned inlet manifold
  • Removed swirl flaps


  • Removed DPF
  • Closed EGR
  • Removed swirl flaps


  • Fixed exhaust leak


  • New timing belt
  • New idler pulley
  • New tensioner pulley
  • New t-piece fuel line
  • New fuel line

by KCPerformance Overview Projects

KCPerformance specializes in fixing electrical and mechanical problems. Everyday we help customers and businesses to bring their car back to a reliably state and in top mechanical condition.

This Opel Zafira came to us with the complaint that his car had a lot of errors and that it wasn't as fast as before. After a brief inspection we were able to quickly determine all the problems, a quote was made for the customer but he immediately gave us the green light, so we went to work.

The timing belt was removed so we could start on the intake manifold and swirl flaps. The manifold was stripped of all the soot and the swirl flaps were removed and capped. The manifold was mounted back in place and the timing belt was replaced, we installed a new belt, tensioning roller and pulley. We also replaced a t-piece in the fuel line and replaced a part of the fuel line.

Furthermore, we removed the diesel particle filter by cutting it open and removing the filter from it. The software was then adjusted so no errors can emerge regarding the diesel particle filter or the swirl flaps. The EGR was closed in the software. When reinstalling the particle filter we noticed a leak in the exhaust, this was also repaired.

After a test drive with the customer, he was convinced that all of the problems were solved, the power of the engine was also back to it's original state. A successful operation!


by KCPerformance Ready Projects


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